How to Cut Plates for Mosaic

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The finished result: How to Cut Plates for Mosaic

By CraftingStepByStepPublished

Based on a video by Karen Silton.

You do not need to buy mosaic tile to make a mosaic. A thrift store plate does the job, and the pattern comes free. Mosaic artist Karen Silton shows how she cuts china plates into usable pieces with a pair of tile nippers, plus the bag-and-hammer method for a whole plate. This style of broken china mosaic has a name, pique assiette, and her mosaic flower pot with a band of blue willow pieces is a good example of where it ends up.

The whole skill comes down to one thing. Get rid of the curve so every piece lies flat.

Mosaic tiles from broken plates: where to find china

Thrift stores and flea markets are the best source. Karen pays $5 to $10 a plate, and mismatched sets are often cheaper than singles. Chipped heirlooms are worth saving too, since a cracked plate nobody eats off can live on as a garden pot. On eBay, search "china" or "pre-cut china mosaic" and you will find bags already cut.

Pick plates with a busy pattern across the center, not only on the rim. The rim is the part you lose.

Thin china vs thick stoneware

Fine china and porcelain are thin and hard, and they snap cleanly along the line you choose. Thick stoneware and everyday dinnerware are softer underneath and tougher to control. They crumble at the cut edge and need heavier nippers. For a first project, use thin china.

Safety: shards fly

Every cut sends small chips flying, and the edges are as sharp as glass. Wear safety glasses the whole time. Cut-resistant gloves on the hand holding the plate save a lot of nicks. Cut low, over a box or inside a bag, so the chips land somewhere you can tip out. Keep kids and pets out of the room, and vacuum the floor when you finish.

Why the rim is hard to use

A plate rim curves in two directions. Laid on a flat surface, it rocks and leaves a gap underneath, and that gap is where a tile cracks or pops off later. On a round flower pot a small rim piece can follow the curve, but only if it is cut small. Cut the rim off and use the flat center as your main supply.

Thickness and level grout

Plates are thicker than most glass tile, and no two plates match. Group pieces of the same thickness in one area. Butter a little extra adhesive under thin pieces so their tops line up with the thick ones. Sanded grout fills the wider gaps that china leaves. Our guide on how to grout a mosaic covers the mix and the wipe-down.

Is a china mosaic food safe?

No. Grout lines hold crumbs and moisture, and old glazes can contain lead. Keep broken china mosaics for pots, frames, tabletops and garden pieces, never for anything that serves food.

Project ideas for broken china

  • Flower pots: wrap one band of pattern pieces around the top.
  • A mosaic stepping stone with a plate center as the focal piece.
  • A small side table with a fan-shaped plate piece in the middle.
  • A mirror or picture frame trimmed in matching teacup pieces.

For anything that lives outside, see how to seal a mosaic for outdoor use. If you are new to the tool, how to use tile nippers walks through grip and placement.

What you'll need

Step-by-Step Guide

9 steps · about 10 minutes.Check off each step as you go and your progress saves automatically.

1

Choose a Thin China Plate for Mosaic Tiles

0:38
Step 1: Choose a Thin China Plate for Mosaic Tiles - How to Cut Plates for Mosaic

Start with the plate. Thin china or porcelain with a pattern across the middle gives you the most usable pieces. Karen holds up a blue and white transferware plate with a scene in the center and a leafy border on the rim. Look at it as two parts: the flat center you will keep, and the curved rim that needs extra work. Thrift stores sell plates like this for a few dollars.

Tip

Tap the plate with a fingernail. A clear ring usually means thin, hard china that cuts cleanly.

2

Snap a Broken Plate Shard Straight Across With Tile Nippers

2:35
Step 2: Snap a Broken Plate Shard Straight Across With Tile Nippers - How to Cut Plates for Mosaic

Take a piece of plate that is already broken. Set the nipper jaws on the edge with about a quarter to three eighths of an inch of china between them. Do not push the jaws all the way across. Squeeze the handles firmly. The china breaks in a fairly straight line from where the jaws sit. Where you place the nippers decides where the crack runs.

Tip

Hold the handles near the ends for more leverage. You need less hand strength that way.

3

Cut Below the Curved Lip of a China Bowl Piece

3:15
Step 3: Cut Below the Curved Lip of a China Bowl Piece - How to Cut Plates for Mosaic

A piece with the rim still on will not lie flat. Find the spot below the lip where the plate turns from curved to flat. Put the nippers on the edge right there and squeeze. The cut runs straight across and splits the curved lip from the flat part. Keep the flat half. The curved half can be cut smaller for a round pot, or saved for later.

Tip

Line the jaws up square to the edge. A crooked bite gives you a crooked break.

4

Nibble the Last Curved Rim Off a China Piece So It Lies Flat

3:47
Step 4: Nibble the Last Curved Rim Off a China Piece So It Lies Flat - How to Cut Plates for Mosaic

Small pieces often keep a strip of lip along one side. That strip is hard to grip, so hold the piece close to the jaws and take small bites. Nibble the curve away a little at a time until the piece sits flat. Then keep cutting it into smaller and smaller pieces. Flat, small pieces are what work on flower pots and tabletops.

Tip

Small bites beat one big squeeze here. A big bite on a curve tends to shatter the piece.

5

Break a Whole Plate Inside a Freezer Bag With a Hammer

4:56
Step 5: Break a Whole Plate Inside a Freezer Bag With a Hammer - How to Cut Plates for Mosaic

A whole plate is easier to start with a hammer. Slide it into a heavy freezer bag and lay it flat on the table. Tap the center once or twice, firmly but not hard. The bag keeps the shards together and off the floor. Hammering gives you odd, interesting shapes you could not cut on purpose, and some come out ready to use.

Tip

Wear safety glasses even with the bag. The plastic can split on the first hit.

6

Trim the Curve Out of a Broken Plate Rim Shard

5:54
Step 6: Trim the Curve Out of a Broken Plate Rim Shard - How to Cut Plates for Mosaic

Pour the pieces out of the bag and sort them. Some are ready to go as they are. Others are long rim shards with a curve. Hold one of those and nip it into shorter sections, finding a spot where the piece flattens out. Shorter sections hide the curve. You can also nip away the plain white areas if you only want the pattern.

Tip

Sort pieces into boxes by color and by flat or curved as you go. It speeds up the layout.

7

Cut the Patterned Center Away From the Plate Rim

6:20
Step 7: Cut the Patterned Center Away From the Plate Rim - How to Cut Plates for Mosaic

The center scene is the best part of the plate, so cut it out as one piece. Set the nippers where the rim already curves inward, not on a straight stretch, and the break tends to follow that curve. It does not always work. Karen's first squeeze misses, and the second one gives her a fan-shaped focal piece with the trees intact.

Tip

Plan two or three tries per focal piece. Start on a plate you do not love.

8

Nip Bite-Sized Mosaic Pieces From the Plate Edge

7:25
Step 8: Nip Bite-Sized Mosaic Pieces From the Plate Edge - How to Cut Plates for Mosaic

With the focal piece out, work around what is left. Take small bites from the edge, chipping away until each piece is the size you want. Mosaic artists call these bite-sized pieces. The narrow white edge strips become thin filler pieces that fit between larger patterned tiles. Nothing on the plate has to go to waste.

Tip

Aim for pieces about the size of a fingernail for curved surfaces like pots.

9

Test the China Pieces Against a Mosaic Flower Pot

8:08
Step 9: Test the China Pieces Against a Mosaic Flower Pot - How to Cut Plates for Mosaic

Before you glue anything, hold a piece against the surface. Karen holds the fan-shaped plate piece against a small flower pot. It is too wide to follow the curve. A big flat piece suits the center of a table or a large pot. For a small pot, cut it into smaller pieces and run them around the outside in a band, then set them in tile adhesive and grout.

Tip

The smaller the pot, the smaller the pieces. Test-fit a few before you cut them all.

Used in this stepTile adhesiveSanded grout

Keep going

How to Draw a Christmas Wreath

Products Used

The Checklist

How to Cut Plates for Mosaic

Tools
6
Materials
3
Steps
9
Video
10 min

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Your Guide

Karen Silton

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