How to Use a Glass Cutter

The finished result: How to Use a Glass Cutter
  • Difficulty: Easy
  • About 30 minutes
  • 10 steps

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Steps written out by Crafting Step by Step from Delphi Glass Creativity Center's video (opens YouTube) (12:57). Published .

A glass cutter does not cut glass. It scores it. You draw a hardened wheel across the surface to open a tiny fracture, then you break the glass along that fracture with a second tool. Once that clicks, the whole job gets easier, because you stop pressing hard and start paying attention to the line.

Karina from Delphi Glass walks through the basics here: the cutters, the grips, and the two kinds of pliers that turn a score into a clean edge. Everything below is a beginner setup for stained glass, mosaics or fusing.

The three tools you actually need

A cutter, a pair of running pliers, and a pair of breaker-grozer pliers. That is the whole kit. The cutter makes the score. Running pliers apply even pressure on both sides of the score so it opens along its whole length. Breaker-grozer pliers grab strips too narrow for running pliers, and the curved jaw crumbles rough spots back toward the line.

Which cutter should you buy?

There is no correct answer, and anyone who tells you otherwise is selling something. A pistol-grip cutter sits in your fist and lets you push from the shoulder, which is kind to arthritic hands and to anyone cutting for an hour. A pencil-style cutter goes between your fingers like a pen and gives you finer control on tight curves. Custom-grip and Thomas-grip cutters split the difference with a saddle that rests in the web of your thumb.

Try one. Practice on scrap. Comfort beats brand every time.

Oil-filled or dry?

Many pencil cutters have a reservoir you fill through a knob on the back end. Add a few drops, not a full tank, or the oil runs straight through and makes a mess. You do not need oil on every score. It is worth keeping in the workshop anyway so you can lubricate the wheel now and then, and always before the cutter goes away for a while.

What a good score looks like

Run the wheel from one edge of the glass to the other in a single pass. Do not go back over it. You should hear a soft scratchy creak the whole way across. Then look at the line: a good score is faint, like a hair laid on the surface. If it looks like you trailed salt across the glass, you pressed too hard, and that score will fight you when you try to break it.

Three ways to break a score

On transparent or lightly textured glass, flip the sheet score-side down on a breaking mat and press gently from the back. Gentle curves pop apart on their own.

For anything with at least half an inch of glass on both sides of the line, use running pliers. Set them on the glass, tighten the screw until it touches, then back it off a quarter turn. That sets them to your glass thickness.

When the strip is narrower than that, running pliers cannot get purchase and you switch to breaker-grozer pliers.

Safety

Glasses on before the first score, every time. Cutting glass throws shards and slivers you will not see. Sweep the bench with a brush between pieces and tip the sweepings into a bin rather than brushing them onto the floor.

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Quick answer

Learn how to use a glass cutter in 10 steps: a steady grip, one clean score from edge to edge, a snap with running pliers and a grozed edge. An easy project: about 30 minutes. Materials cost about $10 to $18. You need 9 things, including stained glass sheet, glass cutter oil and pistol-grip glass cutter. The 10 steps start with set Out Your Tools and Put On Safety Glasses and find a Grip That Feels Steady.

Step-by-step guide

10 steps, about 13 minutes. Tap a picture to jump to that step. Your progress saves automatically.

Tick each step off as you go.

  1. Step 1: Set Out Your Tools and Put On Safety Glasses

    Watch this step · 0:45

    Lay the glass flat on a breaking mat with your cutters on one side and your pliers on the other, so you are not reaching across a sheet of glass every time you swap tools. Put the safety glasses on now, before the first score. Cutting glass throws slivers you cannot see coming, and they do not care that you were only doing one quick cut.

    Tip:

    Keep a bench brush in reach and sweep between pieces. Shards collect under the glass and score marks are hard to see through grit.

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  2. Step 2: Find a Grip That Feels Steady

    Watch this step · 1:10

    A pistol-grip cutter sits down in your hand. Thumb on top, thumb alongside, or first finger over the barrel are all fine. There is no correct grip here, only the one that lets you push from your shoulder instead of your fingertips. That is the whole point of this style: it spreads the effort up your arm so your wrist and hand do not give out halfway through a project.

    Tip:

    If your hand aches after a few cuts, the grip is wrong or you are pressing too hard. Usually both.

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  3. Step 3: Score From Edge to Edge in One Pass

    Watch this step · 1:35

    Set the cutter head right at the near edge of the glass and draw it straight across to the far edge without lifting. One pass. Do not go back over a spot you are unsure about, because a second pass on the same line wrecks the fracture and the glass will break somewhere you did not ask it to. Listen while you go: a good score makes a soft, even scratching sound the whole way.

    Tip:

    Starting a hair in from the edge is the most common beginner mistake. The score has to break the edge or the glass will not run.

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  4. Step 4: Try a Pencil Cutter and Top Up the Oil

    Watch this step · 2:10

    A pencil-style cutter is held like a pen, either overhand or between the fingers. Many come with an oil reservoir you reach by unscrewing the knob on the back end. Put in a few drops and stop. Fill it to the top and the oil runs straight through the head and puddles on your glass. Cap it, wipe the head, and you are ready.

    Tip:

    Oil on every score is optional. Oil before the cutter goes into a drawer for a month is not, if you want the wheel to turn freely next time.

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  5. Step 5: Score Again With the Pencil Grip

    Watch this step · 3:08

    Same rules as before. Start at the edge, keep the wheel upright, and pull through in a single continuous stroke with your free hand flat on the glass to stop it sliding. The pencil grip buys you finer control, which is what you want on curves and tight corners. Straight cuts are more forgiving, so practice a few of those before you try anything with a bend in it.

    Tip:

    Cut scrap for an afternoon before you cut anything you paid real money for. Art glass is expensive practice material.

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  6. Step 6: Push From the Shoulder, Not the Wrist

    Watch this step · 4:35

    This is the difference between a score that breaks where you want and one that wanders. Lock your wrist, keep your arm fairly straight, and let the movement come down from the shoulder. Fingertip pressure is uneven by nature, so the score ends up deep in places and shallow in others, and glass follows the path of least resistance.

    Check your work. A clean score is a faint line like a stray hair. A gritty white line that looks like spilled salt means you leaned on it.

    Tip:

    Too much pressure is far more common than too little. If your scores keep breaking badly, ease off before you change anything else.

    Back to all steps

  7. Step 7: Break a Gentle Curve on the Mat

    Watch this step · 5:30

    For transparent or lightly textured glass with a soft curve in the score, you do not need pliers at all. Turn the sheet over so the score faces the mat, line your hands up either side of the line, and press down gently from the back. The fracture opens from underneath and the two pieces separate along the score.

    Tip:

    This works best on thinner clear glass. Dense opalescent glass usually wants running pliers instead.

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  8. Step 8: Run the Score With Running Pliers

    Watch this step · 7:50

    Set the pliers down anywhere on the glass and turn the screw until the jaws just touch the surface, then back it off a quarter turn. They are now set for this thickness. Line the centre mark up on the score, pointing the same way the score runs, and squeeze gently. Turn the glass around and squeeze from the other end to carry the break through. Use these only where you have at least half an inch of glass on both sides of the line.

    Tip:

    Squeeze, do not crush. The jaws are shaped to push down on either side and up underneath, so a light press does the work.

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  9. Step 9: Snap a Narrow Strip With Breaker Pliers

    Watch this step · 10:00

    When the offcut is a quarter inch wide, running pliers have nothing to grip. Hold breaker-grozer pliers with the flat jaw on top and come at the glass perpendicular to the score, with the tips sitting about a sixteenth of an inch back from the line. Grip firmly without pinching, then pull straight away from the glass. Do not rock it. Work along the score in short sections if the whole strip will not come at once.

    Tip:

    A rocking motion crumbles the edge instead of breaking it. Straight out, every time.

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  10. Step 10: Groze the Edge Back to the Line

    Watch this step · 11:40

    Some spots will not break cleanly, usually where the score was uneven. Flip the pliers so the curved jaw is on top, bite the high spot, and rock downward. Little flakes crumble away and the edge creeps back toward the score line. It is not pretty work and it is not meant to be. Every bit you groze off now is time you do not spend at the grinder later.

    Tip:

    Groze in small bites near the line rather than one big grab. Take too much and the crack runs past where you wanted it.

    Back to all steps

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Common problems

Why won't my glass break cleanly along the score line?

The score was probably too heavy or uneven. A good score looks like a faint hairline; if it looks like trailed salt, you pressed too hard and the glass will fight the break. Score again more lightly, pushing from the shoulder rather than your fingertips, for even pressure the whole way across.

Why does the glass crack somewhere other than where I scored it?

Going back over the same line a second time wrecks the fracture, and the glass follows the path of least resistance from there instead of your score. Draw the wheel edge to edge in a single unbroken pass and never retrace it.

How do I break a strip of glass too narrow for running pliers?

Running pliers need at least half an inch of glass on both sides of the score to get purchase. For anything narrower, switch to breaker-grozer pliers: grip firmly just back from the line and pull straight away from the glass rather than rocking it.

How do I clean up a ragged edge after breaking the glass?

Flip the breaker-grozer pliers so the curved jaw faces up, bite the high spot and rock downward in small bites close to the line. Little flakes crumble away and the edge creeps back toward your score, a bit at a time.

What safety gear does cutting glass actually need?

Put safety glasses on before the very first score, every time, since cutting glass throws shards and slivers you won't see coming. Sweep the bench with a brush between pieces and tip the sweepings into a bin rather than across the floor.

Products Used

The Checklist

How to Use a Glass Cutter

Tools
7
Materials
2
Steps
10
Video
13 min

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Question 1 of 5

How many passes should you make along a single score line?

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Key takeaways from How to Use a Glass Cutter

5 questions, answers, and one-line explanations. Tap to expand.

  1. 1.How many passes should you make along a single score line?

    Answer: One pass, edge to edge

    A second pass over the same line wrecks the score and dulls the wheel.

  2. 2.Where should the pressure come from when you score?

    Answer: From the shoulder, wrist locked

    Fingertip and wrist pressure is uneven, so the score wanders off the line.

  3. 3.How do you set running pliers for a sheet of glass?

    Answer: Touching, then backed off a quarter turn

    Setting the jaws to the thickness lets them flex the glass rather than crush it.

  4. 4.Which tool breaks an offcut about a quarter inch wide?

    Answer: Breaker-grozer pliers

    Running pliers have nothing to grip on a strip that narrow.

  5. 5.What does grozing do to a ragged edge?

    Answer: Crumbles high spots back to the line

    Biting and rocking with the curved jaw flakes the edge back toward the score.

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