How to Make a Tunnel Card (Inside Tunnel Card With Measurements)

The finished result: How to Make a Tunnel Card (Inside Tunnel Card With Measurements)
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  • About 1 hour 15 minutes
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How to Make a Tunnel Card (Inside Tunnel Card With Measurements)

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Steps written out by Crafting Step by Step from Lostinpaper's video (opens YouTube) (7:53). Published .

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A tunnel card looks flat from the front, then you open it and the window frames pop up into a little box with a scene inside. Therese from Lostinpaper made this one for her sister's 50th birthday, following a method she learned from Jennifer McGuire. It takes two sheets of cardstock, two window dies and some strong tape. There is no engineering degree required, only careful scoring.

How to make a tunnel card: the short version

  • Cut two pieces of cardstock to 5-1/2 x 8-1/2 inches: one card base, one tunnel strip.
  • Score the strip at 1/2, 4-1/4 and 4-3/4 inches and fold it.
  • Score two window panels 1/4 inch in from each side and die cut a window in each.
  • Stack the windows with the smallest at the back, add a back panel and tape it all into a box.
  • Tape the box into the card base and fill the tunnel with stamped images.

Tunnel card measurements

These sizes make a standard A2 card, 4-1/4 x 5-1/2 inches folded, so it fits an A2 envelope. The card base is a portrait card scored down the middle at 4-1/4 inches. Trim about 1/2 inch off the back panel so the box sits flush. The window panels are 5-1/2 x 4-1/4 inches, with a sliver trimmed off the top and one side so they nest inside the frame without buckling.

Window shapes and colors

Any nesting die set works. Therese used stitched rectangles. Jennifer McGuire used circles. The rule is the same either way: the window gets smaller as it goes deeper, so you see every layer at once. A darker shade on the inner frames adds depth. Two pinks and a pale teal back panel give this card its shadow-box look. Stamping a pattern on the back panel works too.

Score tape or liquid glue?

The box takes a lot of strain every time the card opens, so the joins need a strong hold. Therese used 1/8 inch score tape for every seam because it grabs at once. Liquid glue holds too, but you have to clamp each fold and wait for it to dry before moving on. A regular tape runner is the weak choice here. It can peel loose after a few openings.

Filling the tunnel

Think of the inside like a stage. Put background pieces, such as leaves, low and behind. Put the star of the scene, here a colored owl holding a coffee cup, near the front window. A speech bubble tucked at the top edge of the frame ties it together. Keep the front of the card fairly flat if you plan to post it. Therese skipped foam adhesive on the front for that reason.

Common problems

  • The box will not close flat. A score line is off. Measure every line from the same end of the strip.
  • The windows do not line up. Tape each die in place with low tack tape before cutting, and center it by eye against the panel edges.
  • A frame pops loose. Swap a tape runner for score tape and burnish each seam with a bone folder.

More card making

New to handmade cards? Start with how to make a card. If you like cards with a surprise inside, try a pop up card or a slider card. For another fold that opens like doors, see the gatefold card.

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Quick answer

Make a tunnel card that opens into a layered window box. A medium project: about 1 hour 15 minutes. Materials cost about $2 to $5. You need 14 things, including pink cardstock in two shades, 1/8 inch score tape and low tack tape. The 10 steps start with cut the Cardstock for the Tunnel Card Base, score the Tunnel Card Strip at 1/2, 4 1/4 and 4 3/4 Inches and fold and Burnish the Tunnel Card Score Lines.

Step-by-step guide

10 steps, about 8 minutes. Tap a picture to jump to that step. Your progress saves automatically.

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  1. Step 1: Cut the Cardstock for the Tunnel Card Base

    Watch this step · 0:22

    Start with two pieces of cardstock cut to 5-1/2 x 8-1/2 inches. Therese cut both from an A4 sheet of pink, since her sister loves bright pink. One piece becomes the card base. Score it down the middle for a portrait side fold card. Then trim about 1/2 inch off the back panel. The second piece becomes the tunnel strip that folds into the box.

    Tip:

    Letter size paper works the same way. Cut it to 5-1/2 x 8-1/2 inches.

    Back to all steps

  2. Step 2: Score the Tunnel Card Strip at 1/2, 4 1/4 and 4 3/4 Inches

    Watch this step · 1:12

    Lay the second piece on a scoring board with the long side across. Score three lines: one at 1/2 inch, one at 4-1/4 inches and one at 4-3/4 inches. Those lines split the strip into a narrow tab, a main panel, another narrow tab and a second main panel. The narrow tabs become the sides of the box, so precise lines matter here.

    Tip:

    Press the stylus firmly. A deep score folds cleaner and squarer.

    Back to all steps

  3. Step 3: Fold and Burnish the Tunnel Card Score Lines

    Watch this step · 1:34

    Fold along each of the three score lines. Then run a bone folder over every crease to burnish it flat. Sharp folds help the box stand square when the card opens, and they keep the layers from bowing outward. Take your time on this one, because every later step stacks on top of these folds.

    Tip:

    Burnish from the middle of each fold out to the ends.

    Back to all steps

  4. Step 4: Score the Tunnel Window Panels 1/4 Inch From Each Side

    Watch this step · 1:50

    Cut two more pieces of cardstock to 5-1/2 x 4-1/4 inches for the window panels. Therese used a darker pink here for contrast. Trim a thin sliver off the top and one side of each so they sit a touch smaller than the frame. Then score each panel 1/4 inch in from both long sides and burnish the folds.

    Tip:

    A darker color on the inner panels makes the tunnel look deeper.

    Back to all steps

  5. Step 5: Tape a Rectangle Die to Each Tunnel Window Panel

    Watch this step · 2:45

    Pick a set of nesting dies. Place a die on each window panel, using a smaller window on the panel that sits deepest in the tunnel. Therese lines them up by eye and holds each die in place with low tack tape so nothing shifts. Run the panels and the main tunnel strip through your die cutting machine to cut the windows.

    Tip:

    Circles, ovals or arches work too. Keep each window smaller than the one in front.

    Back to all steps

  6. Step 6: Add the Back Panel and Fold the First Tunnel Window Over

    Watch this step · 3:42

    Glue a pale teal panel to the back section of the tunnel strip. This is the backdrop for your scene, so you could stamp a pattern on it first. Run 1/8 inch score tape along the first narrow tab. Peel the backing, line the window panel up with the first crease and fold it over so it sticks down.

    Tip:

    Score tape grabs at once, so line the panel up before it touches.

    Back to all steps

  7. Step 7: Fold the Window Layers Into the Tunnel Box

    Watch this step · 4:22

    Repeat with the second window panel. Put the smallest window at the very back and the largest toward the front. That order gives the cascade effect when you look in. Peel the release paper from the tape and fold each layer down firmly. Once both are in, you can see three layers stacked inside the box.

    Tip:

    Check the order before peeling the tape. It is hard to undo.

    Back to all steps

  8. Step 8: Attach the Tunnel Box to the Card Base

    Watch this step · 4:56

    Pick up the card base you trimmed in step 1. Add score tape to its back panel. Line the fold of the box up with the center fold of the card and press it down. Therese used 1/4 inch tape here, though any strong double sided tape works. Open and close the card once to check that the box folds flat.

    Tip:

    If the box catches when closing, the fold lines are not aligned.

    Back to all steps

  9. Step 9: Add Score Tape to Hold the Front Tunnel Frame

    Watch this step · 5:37

    Add two strips of 1/8 inch score tape on the box frame along the card's center score line. Peel the backing and fold the top layer of the tunnel in so it locks against the card base. Now the front frame holds the whole box square. Burnish along the tape so the seam stays put after many openings.

    Tip:

    Press each seam with the bone folder for a stronger bond.

    Back to all steps

  10. Step 10: Decorate the Inside of the Tunnel Card

    Watch this step · 6:22

    Now the fun part. Therese colored stamped leaves, flowers and an owl with alcohol markers and colored pencils, then fussy cut them. Glue the leaves low in the tunnel and the owl near the front window. A speech bubble tucked at the top finishes the scene. Decorate the front with stenciled dots and a big number for the birthday.

    Tip:

    Small dabs of glue on enamel dots keep them from sliding off.

    Back to all steps

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How to Make a Tunnel Card (Inside Tunnel Card With Measurements)

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